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Re: Dead LEDs" everyone touted CFL's for home lighting so I've tried a
> few... all of which have failed in slightly longer lifespans than > incandescent bulbs " we switched over to CFLs all over the house a couple years ago.. we actually got a check back from the power company after about 3 months because they had estimated our usage based on the year before. nice. however, after about 6~7 months or so, 95% of them died out... strangely, the ones located outside that are subjected to northeast winters have survived to this day. the indoors surviving members go into a 'flicker fits' all the time until they warm up after about 20-30mins. .there is no doubt in my mind that this is a waaaayy shorter life span than what i had with incandescents for which i'm absolutely positive i still have original bulbs installed & working fine from 17 years ago.... these CFLs (all different brands) seem to have had self-destructive thermal problems.. certainly there's no doubt that the manufacturers knew all about it and gambled on the usual consumer laziness not to claim their warranty coverage ... after all told, the manufacturers made their quick buck and we ended up wasting money, filling up the landfills with electronic garbage, and thus increasing our carbon footprint... way to go world.... resp~ . -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDsA number of people have asked how LED lifetimes can be
inferred from limited duration test data. This is a representative query: Joe Bento said: > I am most curious, and perhaps someone can answer. You > mention that the > white LED might fail within a 2x magnitude of 100k hours. > 100k hours is > about 11.4 years. How is MTBF estimated or calculated? I > don't think > they light an LED at its recommended current and wait - > white LEDs > haven't been around that many years. An excellent paper on the subject is here http://www.lumileds.com/pdfs/WP12.pdf Note section 7. where they discuss the use of the Weibull distribution to infer long period results from shorter period data. Alas, there are 3 factors which are "derived from experimental data" so this is most suited to large suppliers who have the resources to do the extensive testing needed to establish the parameters for their product ranges AND to understand how these are affected by various other factors. However, from their work lumileds have provided some excellent rule of thumb guidelines which can be applied with due care to other manufacturers' products. See the above paper for information - some of it quite sobering. Also, individual manufacturers do provide long term test results, with data occasionally updated as tests proceed. I have some Nichia data (may not have been meant for on copying - I could ask) which shows real results out to around 10,000 hours under various conditions of temperature and humidity. In my case I have found that operating continually for several weeks is usually a good indicator of whether a LED is either very bad or MAY be OK. Bad LEDs have very measurable degradation after say 300 to 500 hours. I have some samples which have now run for almost 6 months and a light meter is not needed to see the result. Degradations of up to 50& are often not detectable with certainty in isolation to the untrained eye. "This light looks a bit dull" may or may not be the conclusion. Even in side by side comparisons 10% to 20% is hard to see (for me anyway). I run batches of LEDs in series at constant current AND have a reference LED that is in series but is usually short-circuited. When measuring I enable the reference LED. This gives me a zero (almost) operating time comparison and provides a sanity check for fluctuations in ambient temperature, current. light meter health etc. In my tests the best Chinese LEDs operated at or below rated current and in modest ambient conditions (say 20C mean or less) would be extremely lucky to reach 1,000 hours at above 50% initial output!!! Hence my 2 orders of magnitude comments. Not very hard to measure in short periods and Mr Weibull need not be invoked. (For precision testing control of ambient temperatures is necessary. In my case the results are clear enough that no such control is needed. Also, heat sinking to a level similar to that to be experienced in practice is desirable as temperature rise can play a major part in longevity). Note when looking at test data that in many cases LED output RISES after a while and then begins to decline. This is said to be due to "annealing".Whatever the cause it is often a good indicator of a LEDs long term performance. Those that peak super early, or not at all, can be expected to have a poor lifetime. Russell Luxeon reliability tool http://www.luxeon.com/technology/reliabilitytool.cfm Summary versions of above paper http://www.lumileds.com/pdfs/AB07.PDF http://www.luxeon.com/technology/lumenmaintenance.cfm K2 Star 70% at 50,000 hours http://www.luxeonstar.com/luxeon-k2-star-red-75-lumens-700ma-p-131.php Discussion of practical applications http://www.electronicsworld.co.uk/asset/361/leds.pdf -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs> these CFLs (all different brands) seem to have had self-destructive thermal > problems What type of fittings do you tend to use In my experiance the worst situation for a CFL is a small enclosed fitting with the lampholder at the top. The heat rises to the top of the fitting where it is trapped cooking the electronics. -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs"worst situation for a CFL is a small enclosed
fitting with the lampholder at the top" yup, "hi-hats"... as we call them... but let's face it, they're probably one of the most popular fixtures out there and after all, these were your standard CFL R20, R30, & R40 floods ... so where exactly did they 'think' these bulbs were going to be used???... obviously not in a table top lamp.... ~ ----- Original Message ----- From: "peter green" <plugwash@...> To: "Microcontroller discussion list - Public." <piclist@...> Sent: Wednesday, July 16, 2008 9:13 PM Subject: Re: [EE]:: Dead LEDs > >> these CFLs (all different brands) seem to have had self-destructive thermal >> problems > What type of fittings do you tend to use > > In my experiance the worst situation for a CFL is a small enclosed > fitting with the lampholder at the top. The heat rises to the top of the > fitting where it is trapped cooking the electronics. > -- > http://www.piclist.com PIC/SX FAQ & list archive > View/change your membership options at > http://mailman.mit.edu/mailman/listinfo/piclist http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDsApptech wrote: > > > Where's the warranty document ... . Mail to some site, my expense, possibly pay for return postage, possibly accept a reconditioned unit in return (not my personal one), wait 10-12 weeks, their discretion as to repair or not, blah blah blah... And unless they changed their process, design, or sourcing, it will happen again. > > Quite apart from actual LED longevity, poor driving can lead > to early failures. Driving multiple LEDs while maintaining > efficiency is a modest challenge that many do not rise to. I > have seen many consumer products with little or no attempts > to provide anything like constant current drive. Most 3-cell > battery consumer torches place LEDs in parallel and across > the battery. Some use a single shared series resistor. I've actually had better luck with the 3 cell units. The ones I talked about have a surface mount controller chip and handful of components, has flash and multiple brightnesses, etc. Certainly more development than throwing a resistor at it... -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs> Interestingly, and not directly related, some name brand
> LEDs give atrocious spectral results at very low currents > while others are about as good across a wide range of > currents. So, your testing shows you get what you pay for - pay more get better performance ??? ;)) -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs>> Interestingly, and not directly related, some name brand
>> LEDs give atrocious spectral results at very low currents >> while others are about as good across a wide range of >> currents. > So, your testing shows you get what you pay for - pay more > get better performance ??? ;)) No. As noted, "name brand LEDs were used in both cases. Cost in volume is uncertain but both would be comparable. And it was hardly testing - more just observation from simple experiment. And most people do not want to run LEDs in the manner concerned. What was notable was that with one supplier you could do so and with the other you couldn't, if you wanted white light. Using parts from two name brand / 'top shelf' suppliers, Nichia & Avago, the results were very different. Note that the result would not be a problem in any "normal" application. Note also that vendors expressly note that when dimming LEDs they should be PWM'd so that peak PWM on current ~= rated current and NOT DC fed at lower levels expressly due to the colour shift. Caveat Emptor. When the 20 mA spec LEDs were operated in the 1 mA to 5 mA range the Nichia LEDs still produced essentially white light, whereas the Avago LEDs from the same batch produced EITHER extremely yellow or extremely blue light. When a row of the Avago LEDs were compared it appeared that they were of two colour types. The result appeared to be a mix of two different colours. Few people want to run 20 mA nominal LEDs at about 1 mA. It happens that I have a client who does. Total current is up to about 5 mA and this was shared amongst from 1 to about 5 LEDs during development testing. Notionally the amount of light is similar with 1 to 5 LEDs - you just get less light per LED as you add more. But you also get colour shift. The results are due to the LED proper being blue and the phosphor converting a proportion of it to white so the two are added to produce "white". Clearly different things happen with Nichia and Avago at low current levels. I have no business or other links to Nichia. I have become increasingly impressed with Nichia LEDs and their technical approach to doing business. I don't know too much about their business side of business or even pricing. >From what I've seen so far I'd rate them as generally too dear for products that can get away with not using the very best :-). There may be others, but so far Nichia are the only company that I have seen put a chromaticity shift with colour graph in a standard data sheet. Also from what I've seen so far, their chromaticity binning range seems to be tighter for comparable products than at least one other market leader and maker of very fine products. (Name not mentioned and not Avago - they are good in other respects so I don't want to be seen to be criticising them here for something which they make clear and which may well be acceptable in some applications. . Russell -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDsBut still you didn't explain how do you measure LED life time to understand
is not 100k hours but 2 orders of magnitude less. Some mentioned CFL lasted 2-3 years. Well, that means probably lasted before failure (or refused to start) but that doesn't mean they were providing the same lumens for 2-3 years. A CFL radiation curve is typically 60% less after 12 months in a few datasheets. For LEDs there are interesting curves as well, most will have only a fraction of initial radiation after 2-3k hours. They still work, but that doesn't mean they keep the properties at the level one specific project may need. And I saw these curves for well documented products such as Luxeon, but cheap chinnese brands not even provide that. So how do you know where are you on the curve and what is the expected lifetime with your own tests? 2008/7/17 Apptech <apptech@...>: > >> Interestingly, and not directly related, some name brand > >> LEDs give atrocious spectral results at very low currents > >> while others are about as good across a wide range of > >> currents. > > > So, your testing shows you get what you pay for - pay more > > get better performance ??? ;)) > > No. > As noted, "name brand LEDs were used in both cases. Cost > in volume is uncertain but both would be comparable. > > And it was hardly testing - more just observation from > simple experiment. > And most people do not want to run LEDs in the manner > concerned. What was notable was that with one supplier you > could do so and with the other you couldn't, if you wanted > white light. > > Using parts from two name brand / 'top shelf' suppliers, > Nichia & Avago, the results were very different. Note that > the result would not be a problem in any "normal" > application. Note also that vendors expressly note that when > dimming LEDs they should be PWM'd so that peak PWM on > current ~= rated current and NOT DC fed at lower levels > expressly due to the colour shift. Caveat Emptor. > > When the 20 mA spec LEDs were operated in the 1 mA to 5 mA > range the Nichia LEDs still produced essentially white > light, whereas the Avago LEDs from the same batch produced > EITHER extremely yellow or extremely blue light. When a row > of the Avago LEDs were compared it appeared that they were > of two colour types. The result appeared to be a mix of two > different colours. > > Few people want to run 20 mA nominal LEDs at about 1 mA. It > happens that I have a client who does. Total current is up > to about 5 mA and this was shared amongst from 1 to about 5 > LEDs during development testing. Notionally the amount of > light is similar with 1 to 5 LEDs - you just get less light > per LED as you add more. But you also get colour shift. > > The results are due to the LED proper being blue and the > phosphor converting a proportion of it to white so the two > are added to produce "white". Clearly different things > happen with Nichia and Avago at low current levels. > > I have no business or other links to Nichia. > I have become increasingly impressed with Nichia LEDs and > their technical approach to doing business. I don't know too > much about their business side of business or even pricing. > >From what I've seen so far I'd rate them as generally too > dear for products that can get away with not using the very > best :-). There may be others, but so far Nichia are the > only company that I have seen put a chromaticity shift with > colour graph in a standard data sheet. Also from what I've > seen so far, their chromaticity binning range seems to be > tighter for comparable products than at least one other > market leader and maker of very fine products. (Name not > mentioned and not Avago - they are good in other respects so > I don't want to be seen to be criticising them here for > something which they make clear and which may well be > acceptable in some applications. . > > > Russell > > > > > > > > -- > http://www.piclist.com PIC/SX FAQ & list archive > View/change your membership options at > http://mailman.mit.edu/mailman/listinfo/piclist > -- Ariel Rocholl Madrid, Spain -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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RE: Dead LEDsSometime ago I wandered across the schematic for a standard LED
traffic light unit, it was nothing more than 1 series resistor and a string of LED's upto 240vac, If I recall correctly (I probably still have the diagram somewhere) the LEDs where used as rectifiers, by having so many on one string, pointing one way, and so many on the other the other. I'll see if I can find the circuit. Colin :: I saw this happening soon after the LED lamps were introduced in SE :: Worchester County MA back about five years ago. Within a year a :: number of :: the lamps had been replaced and since then many have been replaced :: with the :: old incandescent type -- cdb, colin@... on 17/07/2008 Web presence: www.btech-online.co.uk Hosted by: www.1and1.co.uk/?k_id=7988359 -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs> But still you didn't explain how do you measure LED life
> time to understand > is not 100k hours but 2 orders of magnitude less. Yes, I did. You may have missed it. See my post about 12 hours ago (the time is NZT - about GMT + 12) which begins: From: "Apptech" <apptech@...> Sent: Thursday, July 17, 2008 12:52 PM Subject: Re: [EE]:: Dead LEDs A number of people have asked how LED lifetimes can be inferred from limited duration test data. This is a representative query: Real people use the Weibull distribution to infer long term characteristics from shorter term data. See muy post and Philips paper. I have not needed this degree of complexity yet. ALL chinese LEDs tested so far reveal themselves well enough in a month of continuous operation. > Some mentioned CFL lasted 2-3 years. Well, that means > probably lasted before > failure (or refused to start) but that doesn't mean they > were providing the > same lumens for 2-3 years. A CFL radiation curve is > typically 60% less after > 12 months in a few datasheets. Depends on manufacturer and whether you mean continuous running. People like Philips define their terms well. An 8000 hour life will probably mean something like 50% of initial at 8000 hours. As the philips Tornado CFLs are up to 2X as efficient as some competitors they are as good as the worst at the end of their life. While I have had a number of CFL early fauilures (and have destryed many more due to mishandling etc) I generally feel that they are up to the claims made for them when ones from repiutable manufacturers are used. For general lighting use at teh 20 Watt level I buy ONLY the best - Philips Tornado. I buy them when they are on special at about $NZ3.33 typically (3 for $10) or about $US2.70. For 40W, 60W and 100 Watt ones (:-) :-) :-) :-) :-) :-) ) I buy the brightest on the demo display stand. I do like the 100 Watt ones !!!!. > For LEDs there are interesting curves as > well, most will have only a fraction of initial radiation > after 2-3k hours. See the detailed lumen maintenance document from Philips referenced in the post I mention above. Reputable manufacturers provide guaranteed degradation data. Typically 70% of initial at 10,000 or 50,000 or 100,000 hours depending on various parameters. > They still work, but that doesn't mean they keep the > properties at the level > one specific project may need. And I saw these curves for > well documented > products such as Luxeon, as above > but cheap chinnese brands not even provide that. So Indeed. Which is what started this thread. > how do you know where are you on the curve and what is the > expected lifetime > with your own tests? As per my prior posts. Chinese LEDs are so far bad enough that weeks of testing is enough to see the trend. Operate N at constant current. Short one with a switch. Unshort this refence only for measuringh. Allow a minute or so to thermally stabilise before measuring. Use light meter of choice. I take a white plastic kitchen funnel and cut it down so large end fits light meter dome and small end is trimmed to fit over 10mm lEDs and bed square on PCB. tape all outside of cone withe black tape. This makes a crude but OK integrating radiometer. Most LED light shines onto meter dome (which is itself an integrator) and the rest gets reflected off cone. As the radiation patterns I am testing are much the same for all LEDs I'm testing the errors introduced are (IMHO) lowish. Measure all LEDs. Turn off reference LED. Record levels. Repeat occasionally. 168 hours / week. 730 hours in a month. If it drops noticeably in a week bin it. If it drops noticeably in a month ask why. I have some that have been running about 6 months so far. Not a pretty sight. Russell -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs> Sometime ago I wandered across the schematic for a
> standard LED > traffic light unit, it was nothing more than 1 series > resistor and a > string of LED's upto 240vac, If I recall correctly (I > probably still > have the diagram somewhere) the LEDs where used as > rectifiers, by > having so many on one string, pointing one way, and so > many on the > other the other. > > I'll see if I can find the circuit. Would be interesting to see. That's an entirely valid way to do things BUT it can be done well or poorly. Using AC means they are often below peak value and often off during a cycle. This tempts people to run them over spec at peak. Colour shift with current not a major issue probably. Current variation with mains voltage change not trivial. Rectifying the mains and using DC and a basic current source would give far better control. Say VLED on is 2V1. Say allow 10% for series resistor. Say VLED_very_dim = 1V7 (make own assumptions) For 230 VAC, Vpeak = 325 Volts. Vleds = 325 * 90% = 293 V LEDS = 293/2v1 = 139 = 140 Vdim = 325*1v7/2v1 =~~ 263 V Phase angle past peak V = acos(263/325) = 36 degrees ie LEDs go from full to very dim in +/- 36 degree area either side of peak V or 36/90 = 40% of cycle. This drives LEDs at far far less than max and temptation is to use high I peak, which MAY be OK. Running from DC rectified mains gives constant current, constant brightness. Rectifier cost is low. Capacitor cost may be less so. At 20 mA you need 2000/V uF where V is ripple. At 10V ripple need 200 uF At 400 V. Electrolytic OK. Not tiny. Say LEDs are $0.05 x 140 = $7 of LEDs. Cap will be less than that but a significant part of cos. Rough current source can cost little. Rectifier is v cheap (1N 4007). Russell -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs>> Quite apart from actual LED longevity, poor driving can
>> lead >> to early failures. > That would be rather extreme poor driving. He wasn't > saying cars were > crashing into the light poles, just that the LEDs were > failing in the light > fixtures. What have you done with Olin? Russell :-) -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs2008/7/17 Apptech <apptech@...>:
> > But still you didn't explain how do you measure LED life > > time to understand > > is not 100k hours but 2 orders of magnitude less. > > Yes, I did. You may have missed it. I definitely missed that. Probably my brain capacity is lower in the curve than I expected... > > Real people use the Weibull distribution to infer long term > characteristics from shorter term data. See muy post and > Philips paper. > So this means you basically reuse Philips experience to measure other brands. But I am not sure Philips provide *all* the required data to make their test reproducible. It would be better IMHO to have ISO / ANSI / DIN papers to measure parameters in a well stablished, fully reproducible, neutral way. Many times manufacturers measures parameters in the most convenient way *for them*. > > I have not needed this degree of complexity yet. ALL chinese > LEDs tested so far reveal themselves well enough in a month > of continuous operation. > So I am not being critic, I am just trying to learn how feasible is to extrapolate what Philips documents, to measure other brands' lifetime. I think is easier to predict degradation to a certain amount of radiation but lifetime may be different. I think is really safe for you to say "lifetime is shorter than brand X" but giving absolute numbers looks challenging to me (like 2 orders of magnitude less, etc). > > > Some mentioned CFL lasted 2-3 years. Well, that means > > probably lasted before > > failure (or refused to start) but that doesn't mean they > > were providing the > > same lumens for 2-3 years. A CFL radiation curve is > > typically 60% less after > > 12 months in a few datasheets. > > Depends on manufacturer and whether you mean continuous > running. > People like Philips define their terms well. > An 8000 hour life will probably mean something like 50% of > initial at 8000 hours. Right. And depending on the application. For instance, I am ok with a CFL being at 50% in the second year if it is for a kitchen. If the application is a UVB CFL type for a reptile terrarium, you will kill the animal by lack of D vitamin if it doesn't receive at least 75% UVB radiation of specified for the species. So for that application, end of life means 75% radiation. That is typically 6-8 months for best brands (8 hs/day, 25C). Not too much. > > typically (3 for $10) or about $US2.70. For 40W, 60W and 100 > Watt ones (:-) :-) :-) :-) :-) :-) ) I buy the brightest on > the demo display stand. I do like the 100 Watt ones !!!!. > 100W CFL? !!! I've still to see that! With sun glasses anyway! > > I take a white plastic kitchen funnel and cut it down so > large end fits light meter dome and small end is trimmed to > fit over 10mm lEDs and bed square on PCB. tape all outside > of cone withe black tape. This makes a crude but OK > integrating radiometer. Most LED light shines onto meter > dome (which is itself an integrator) and the rest gets > reflected off cone. As the radiation patterns I am testing > are much the same for all LEDs I'm testing the errors > introduced are (IMHO) lowish. > > Measure all LEDs. Turn off reference LED. > Record levels. > Repeat occasionally. > > 168 hours / week. > 730 hours in a month. > > If it drops noticeably in a week bin it. > If it drops noticeably in a month ask why. > I have some that have been running about 6 months so far. > Not a pretty sight. Sounds reasonably reproducible anywhere. Did you validated Philips parameters using this method in one of their Lumileds? Very informative. Thx -- Ariel Rocholl Madrid, Spain -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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Re: Dead LEDs:::: Sometime ago I wandered across the schematic for a :::: standard LED :::: traffic light unit, it was nothing more than 1 series :::: resistor and a :::: string of LED's upto 240vac, If I recall correctly (I :::: probably still :::: have the diagram somewhere) the LEDs where used as :::: rectifiers, by :::: having so many on one string, pointing one way, and so :::: many on the :::: other the other. :::: :::: I'll see if I can find the circuit. :::: :: Would be interesting to see. Wouldn't you know it, I can't find it on my CD backups, so I'll check my paper folders. Even searched Gurgle, all I found was a number of people have patented the 'a diode backwards across the LED for AC' amazing what can be patented. Colin -- cdb, colin@... on 18/07/2008 Web presence: www.btech-online.co.uk Hosted by: www.1and1.co.uk/?k_id=7988359 -- http://www.piclist.com PIC/SX FAQ & list archive View/change your membership options at http://mailman.mit.edu/mailman/listinfo/piclist |
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